Problem Solvers: Making Roller Replacements Last Longer
Problem Solvers: “The rollers on our gravity conveyor are showing premature signs of wear. How can I make sure the replacements last longer?”
While the material handling systems used in warehouses, distribution centers and manufacturing environments are designed for heavy-duty applications, higher volumes and faster speeds can prematurely wear down moving parts such conveyor rollers.
“It’s important to replace rollers as soon as signs of wear appear,” said Alec Fitzgerald, Sales and Marketing Supervisor for Ultimation. “Replacement can be a cost-effective step that keeps the entire system working reliably for years to come.”
Alec offers the following tips for choosing an appropriate replacement for gravity conveyor rollers:
- Gravity conveyor rollers come in a variety of sizes and weight capacities. Make sure you’re using the right roller for the job.
- Consider the spacing of the rollers in your system. If you need higher weight capacity, space the rollers closer together to improve the total load bearing capacity.
- Some loads may benefit from a cushion between the material and the roller itself. Polyurethane rollers and covers could be the answer. They’re temperature rated for operations within -80°F to 200°F (-62°C to 93°C) .
- Additional loose rollers can be added to existing conveyors to provide a smoother rolling surface if smaller packages are used. For stability, products moving across the conveyor should come in contact with at least 3 rollers at any given time.
For more ideas, visit the Online Store or contact the Ultimation Customer Service team directly at (586) 771-1881. Ultimation answers all calls during business hours with a live operator and respond to all requests within 24 hours (or the following business day for inquiries received on the weekends).
