Conveyor Style Roller Stand Bird's Eye

Making Conveyor Roller Replacements Last Longer

“The rollers on our gravity conveyor are showing premature signs of wear. How can I make sure the replacements last longer?”

While the material handling systems used in warehouses, distribution centers, and manufacturing environments are designed for heavy-duty applications, higher volumes and faster speeds can prematurely wear down moving parts such as conveyor rollers.

“It’s important to replace rollers as soon as signs of wear appear,” said Alec Fitzgerald, Digital Marketing Supervisor for Ultimation. “Replacement can be a cost-effective step that keeps the entire system working reliably for years to come.”

22" Between Frame Polyurethane Roller

Alec offers the following tips for choosing an appropriate replacement for gravity conveyor rollers:

  • Gravity conveyor rollers come in a variety of sizes and weight capacities. Make sure you’re using the right roller for the job.
  • Consider the spacing of the rollers in your system. If you need higher weight capacity, space the rollers closer together to improve the total load bearing capacity.
  • Some loads may benefit from a cushion between the material and the roller itself. Polyurethane rollers and covers could be the answer. They’re temperature rated for operations within -80°F to 200°F (-62°C to 93°C).
  • Additional loose rollers can be added to existing conveyors to provide a smoother rolling surface if smaller packages are used. For stability, products moving across the conveyor should come in contact with at least 3 rollers at any given time.

For more ideas, visit the Online Store or contact our Customer Service team.