How We Helped: Stories from our Customers

Summer is project season, and Ultimation customers are doing it all, with help from our in-stock, quick-ship solutions. Here are a few examples:

Cutting Edge Lawn Solution

No more “scalped grass” for this customer! Replacing the casters of this 1970s-era King O’ Lawn reel mower with Ultimation’s Polyurethane Coated Roller with Bracket resulted in a envy-inspiring yard. The spring-retained, galvanized roller covered with a thick orange polyurethane roller cover is rated for operation within -80°F to 200°F (-62°C to 93°C) and has a 250-pound max. load capacity.

Ultimation Polyurethane Roller on Lawn Mower

Lawn after use of Mower Roller from Ultimation

Other customers tried the two-pack of rollers for other projects, and had this to say:

“Easy to install for whatever project you use it on” and “This product is exactly what I needed for my DIY wheel rollout stand and saved me a ton of $$… The poly coated rollers protect my expensive wheels. Very glad I found the rollers!”

A Concrete Solution

Concrete Bag Moved on Ultimation Gravity Conveyor

A rural home builder needed a quality steel ramp to move 94-pound bags of Portland cement to a mixing station. This Light-Duty Gravity Conveyor from Ultimation fit the bill. The 12-inch wide, 5-foot-long steel frame has a maximum load capacity of 900 pounds when the conveyor frame is fully supported.

“Tip: buy the support stands, also,” says the customer.

 

For more solutions, visit Ultimation’s online store.

Prototypes Built Using New 3D Printer

Ultimation’s new 3D printer is now building prototypes that will help the company quickly design, test and develop specialized plastic parts for conveyor systems.

Ultimation won the industrial 3D printer in a pitch contest hosted by Michigan Economic Development Corporation by showing how it could help solve a business problem and support their company overall. Tommaso Helwig, Ultimation’s engineering manager, made the winning pitch.

“Working with the Photocentric LC Magna 3D Printer has been a great experience because it can handle complex designs and large formats,” said Tommaso.

 

He added that the new printer also allows the company to implement design changes more quickly and cost-effectively than outsourcing prototype work.

Engineer in front of 3D printer for prototypes

Once the new printer was delivered, the Ultimation team ensured it was set up in a proper temperature- and light-controlled environment. Extensive staff training using a variety of materials yielded several learnings. For example, the team discovered that shorter parts can be printed in stacks or layers, making for a more efficient build.

One of the first applications was the design and development of a sleeve for Ultimation’s motor-driven conveyor rollers to provide added protection when shipping the sensitive electrical components.

According to Tommaso, having the on-site capability for parts prototyping is helping Ultimation attract new conveyor projects—especially for proprietary containers for vertical farming.

“Our ability to quickly design and test designs in-house is a big advantage, especially when coupled with Ultimation’s extensive knowledge of the industry,” he said.

A next step for the team is to continue exploring the printer’s capabilities. Tommaso explained that the Photocentric LC Magna is used widely in the dental industry for mouth guards and other items. The Ultimation team is exploring options for using the 3D technology for conveyor parts in food preparation and handling environments which have similar high safety standards.

“This printer really opens up the options for us to continue to innovate for our customers,” said Tommaso. “We are just starting to scratch the surface of its capabilities.”